Automatic 5 Ply Corrugated Board Production Line

Approx. Rs 170 Lakh / Unit Get Latest Price

We are engaged in offering a wide range of 3/5 Ply Automatic Corrugated Box Making Line.

Specifications:

• WZJ1600-A Mill Roll Stand (Pneumatic brake, motorized clamping, expansion chuck)
• DMWL1600-A Single Facer (suction, C flute: 3.7 mm)
• DMWL1600-A Single Facer (suction, B flute: 2.65 mm)
• XYR420-1600 Preheater
• XYT420-1600 Preheater
• GQ1600-II-B Conveyor Bridge (web tension control system)
• XYR600-1600 Triple Preheater
• RMJ-1600-II Gluer
• ZH1600-A Double Facer (15 plates, Manual Correction Device)

Domestic Belt:

• Main drive Stand
• SBFY1600 Slitter Scorer (four knives)
• DHQ1600 Cut Off (simplex)
• JDJ-B1600 Stacker (simplex)
• Glue Preparing and Supplying System
• Spare Parts
• Steam System
• Compressed Air System

Approx. Rs 600 Lakh / Unit Get Latest Price

Parts:

Approx. Rs 300 Lakh / Unit Get Latest Price

Mingwei Taiwan make ,2.5 mtrs ,2007 make ,modified with new machine 2014,2016, in running condition, available for immediate sale

Approx. Rs 360 Lakh / Set Get Latest Price

5 ply Automatic corrugated board plant

Approx. Rs 200 Lakh / Set Get Latest Price

Parts:

Approx. Rs 200 Lakh / Unit Get Latest Price

1 TECHNICAL DATA 1 Number of Operator 9 persons Mill Roll stand & Single Facer: 1 Double Facer: 1 Slitter Scorer & Cut-off: 1 Stacker: 2 Boiler: 1 Glue system: 1 Chief:1 2 Running Width 1800mm 950mm 3 Max Speed 180 m/min 4 Working Speed 160m/min for 3 ply 140m/min for 5 ply 5 Monthly Output 1200~1600tons (1 shift with12 hours /day, 24 working days/ month) 6 Maximum sheet size 1800mmX 3500 mm 7 Minimum sheet size 125mmX500mm 8 Paper Grades 90 g/csm - 180 g/csm (Medium) 110 g/csm - 400 g/csm (Liner) 9 Adhesives Required starch 10 Starch consumption 3 ply: 10-15g/ 5 ply: 20-30g/ 11 Steam Pressure 1.2 MPa 12 Steam Consumption Approx.3000~3600kg/h 13 Occupied Space Approx. 10 m X 87m (Incl. operation space) Highest point is 4.25m 14 Power Capacity Approx : 326Kw 15 Power Required 380V, 50HZ, 3 PHASE 16 Paper going Drive side (left hand or right hand) 17 Flute A, B, C or E (UV flute) 18 Delivery 120 days after the receipt of down payment PRODUCTION WJ180-1800-II corrugating line NO. JSMI-MC170426-1 ADD VALID AS OF DATE: 31-05-2017 J.S. MACHINE INDIA 19 Quality Guarantee 1 year after installation 2 IN INR COMMODITY NAME, QUANTITY, UNIT PRICE, AMOUNT No. Name Qty Unit Price Amount 1 SZC800-A1800 Rail & Carriage with ZP350 turn plate 5sets 2 YWZJ-B1800 Full hydraulically Mill Roll Stand (expansion chuck, Multi-cylinder pneumatic brake) 5 3 DWB1800 Single Facer (Steam heating, Glue amount digital readout, AC driver control, A/C/B flute tungsten corrugating rolls) 2 Option: MV200-1800 Splicer 5 4 Mist Sprayer (model: DB1800 without pump, auto off while machine stop) 4 5 YRA900-1800 Pre-heater 2 6 YTA900-1800 Pre-conditioner 2 7 YRA900-1800 Multi-Pre-heater 1 8 TQ-II overhead bridge 1 9 SJF1800 Glue Machine (Variable frequency control, glue amount digital readout, upper/lower individual speed control) 1 10 ZH-B1800 Double Facer (600mm*18 pieces hotplates, pressure shoes, upper belt cleaning device, temperature digital readout) 1 Drive Roll Stand (variable frequency control) 1 11 HDFY1800 N.C Slitter Scorer (pendent side trim suction device, 4 outs) 1 ZBJ-A Trim Shredder (outgoing pipes arranged by buyer) 1 12 HQE1800 N.C Cut-off(Helical knives, serve motor) 1 13 DMH-A-II1800 Auto up stacker 1 14 ZXD II Glue Kitchen 1 Option: ZJZD-II Full Automatic Glue kitchen 15 Compressed Air System 1 16 PB-II Speed display board 1 17 Overhead bridge cable arrangement.

Approx. Rs 95 Lakh / Unit Get Latest Price

Approx. Rs 30 Lakh / Unit Get Latest Price

Specifications:

• 405D Design speed: 250 m/Min
• Effective width: 1400 mm - 2500 mm
• Corrugated roller: 405 mm
• Using negative pressure type design helps the medium paper to press evenly and closer to the surface of corrugating roll to have perfect forming. And also get even gluing on the flute tip to have perfect laminating of the single facer

Approx. Rs 117 Lakh / Set Get Latest Price

We offer Corrugation Plants that are designed and fabricated to meet the requirements of different industries. Reduces production cost manifold. These machines offer ultra modern on line 3/5 ply paper corrugated board making plant. Assured quality with unmatched service back up.

Specifications:

5 ply corrugated box making plant High speed bearing mounted corrugation machine with variable speed drive- 2 nos. Drum type heaters - 4 nos. Self loading reel stand- 5 nos. Triplex heating unit before gluing On line duplex pasting unit Heating cooling and drying chamber (consist of fourteen hot plates) Heavy duty pull unit On line creasing and slitting unit Heavy duty cut off unit 3 ply corrugated box making plant High speed bearing mounted corrugation machine with variable speed drive Drum type heaters - 2 nos. Self loading reel stand- 3 nos.

Duplex heating unit before gluing On line simplex pasting unit Heating cooling and drying chamber (consist of nine hot plates) Heavy duty pull unit On line creasing and slitting unit Heavy duty cut off unit the plants above include complete fabrication and synchronization of all machines together. Overhead bridge and conveyor take up belts. Motorized web adjustment unit, gangway and stairs.

Additional Information:

Approx. Rs 550 Lakh / Unit Get Latest Price

 

Approx. Rs 20 Lakh / Unit Get Latest Price

Features

Vacuum suction fingerless design provides perfect flute formation
Individual drive box, separating dynamic vibrations improve running stability
Pneumatic control for corrugating roll load/unload, pressure roll load/unload as well as glue unit engaging and disengaging
Self-circulating glue feeding system, gravity distribution glue supply with guide plate. Motorized guide plate adjustment for different web widths
Corrugating rolls (with diameters of φ323/φ325),48crmo alloy steel, and induction hardened with hardness up to hrc55~60, which provides remarkable wear resistance and long life
Motorized glue quantity adjustment.
Pressure roll(φ320), applicator roll(φ254, 30lpi), doctor roll(φ148) as well as liner and medium pre-heating rolls, top quality forged steel, also hard chrome-plated and ground
The standard flute height (a=4.7, b=2.65, c=3.7, e=1.6) and flute profile uv unless marked. Special fluting requirements can be customized.
Variable frequency control
Digital readout for glue amount
Glue unit idling motor prevents glue from drying in case of short-term downtime

Main technical data

• Designed speed: 150m/min
• Available paper width :950~1800
• Total power: 42kw

Approx. Rs 200 Lakh / Unit Get Latest Price

ZH-B Double Facer

Main Structure and Features

• Surface ground steel hot plates, 600mm wide, are of inner whirlpool structure, favorable for steam distribution Pressure rolls
• Pneumatic tension for upper belt
• Large engraved drive roll stand (Φ625mm), covered with herringbone wearable rubber
• Hard chrome-plated weight rolls as well as guide rolls
• Hot plates: 14

Approx. Rs 25 Lakh / Unit Get Latest Price

We are one of the prominent firms in offering a wide range of Automatic Down Stacker in the market.

Specifications:

• Effective working width: 1650 mm-2500 mm
• Max. working speed: 250 m/Min 250 m/Min
• Max. sheet length 3000 mm, min. sheet length 500 mm
• Max. stacking height 1450 mm

Other Details:

• Automatic sheet stacking and side delivery
• Simplex or duplex down stacker structure
• Hydraulic servo valve control of elevator deck, ensure stable and quickly stacking

Approx. Rs 200 Lakh / Unit Get Latest Price

Approx. Rs 200 Lakh / Unit Get Latest Price

Specifications: Max. feeding size of corrugation paperboard: 12502650 mm Min. feeding size of corrugation paperboard: 350680(mm) Mechanical speed: 120 pcs/min or 160 pcs/min Feeding roller outer diameter: up roller: 128.4 mm, bottom roller: 163 mm Outer diameter of embossing roller: 163mm Metal anilox roller: 200 mm Rubber ink roller: 250 mm

Approx. Rs 15 Lakh / Unit Get Latest Price

Specifications:

• Power: 10 HP
• Color: White and Black
• Type: 5 Ply Web Lining Corrugated Board Machine

Approx. Rs 350 Lakh / Set Get Latest Price

Main Structure and Features

• Surface ground steel hot plates, 600mm wide, are of inner whirlpool structure, favorable for steam distribution
• Pressure rolls
• Pneumatic tension for upper belt
• Large engraved drive roll stand (Φ625mm), covered with herringbone wearable rubber
• Hard chrome-plated weight rolls as well as guide rolls
• Hot plates: 14
• Upper belt cleaning device
• Automatic upper belt run controller
• Temperature readout for hot plates
• Variable frequency control

Main Technical Data

• Designed speed: 150m/min
• Available width: 1800mm
• Total power: 4 kW (power at drive unit is not included)
• Drive Roll Stand
• Main Structure and Features
• Main drive rolls with big diameters are covered with herringbone wearable rubber.
• The big gear of drive roll employs bevel gear, reducing noise dramatically.
• Sealed and oil-bathed gear transmission.
• Variable frequency control.

Approx. Rs 12 Lakh / Unit Get Latest Price

We are offering the high-quality collection of Corrugated Board Plant Automatic Splicer to our valuable customers.

Specifications:

• Design speed: 150 m/Min
• Diameter: 1500 mm
• Width: 40 mm
• Material: Metal

Approx. Rs 200 Lakh / Unit Get Latest Price

 

Approx. Rs 480 Lakh / Set Get Latest Price

Approx. Rs 20 Lakh / Unit Get Latest Price

However, all the Automatic Glue Kitchen on the market can only make stein-hall type carrier starch adhesives.

Specifications:

• Voltage: 380 V 50 Hz
• Power(W): 8.5 kW
• Dimension(LxWxH): 7.1x3x2
• Weight: 6 Tons

Through the Automatic Glue Kitchen, can reach the following goals for you:

• Glue quality steadily
• Raise the production speed of Corrugator, reduce and consume, raise the efficiency
• Grasp the consumption of the material supplies accurately
• Reduce the cost of manpower
• Manage the production cost effectively
• Computer auto control system
• Auto feeding, weighting, cleaning and viscosity control

Approx. Rs 14 Lakh / Set Get Latest Price

MV200-2000 Splicer (200 m/min) Main Structure and Features
Suction positioning device and pneumatic overturn splicing with automatic tail cutting
Multi-layer paper storage compact design ensuring reliable splicing.
Zero velocity at splicing enables perfect bonding
Fully bonded with sealing nip roll, the expiring web and prepared one are perfectly overlapped
Pneumatic proportion valve and PLC control, keeping constant tension
Single splicing head
Main Technical Data
Available width: 1800mm
The fluting paper gram mage: 100gsm – 200gsm
The liner paper gram mage: 110gsm – 400gsm Max. splicing speed: 200m/min 

Approx. Rs 12.5 Lakh / Unit Get Latest Price

Specifications:

• Effective width: 1800 mm
• Operation direction left or right determined in accordance with the customer's facility)
• Highest design speed: 80 m/Min
• Air source system: 0.4—0.8 Mpa
• Temperature range of the preheater: 150—250
• Steam pressure: 1. 12—1. 3 mpa
• Equipment size max: 3. 3xwmx1. 4xhmx2. 7
• Single weight max: 40000 kg

Roller diameter parameters:

• Glue roller: 269 mm
• Fixed paste roller 140 mm
• Bottom preheat roller 402 mm
• Up preheat roller: 374 mm
• Paper roller 110 mm

Power motors and electrical parameters:

• Glue roller initiative frequency motor: 3 kW 380 V 50 Hz continuous (s1) working standard
• Glue amount adjustment reducer: 250 W 380 V 50 hz short s2 working system
• Pressure roller gap adjustment motor: 250 W 380 V 50 Hz short s2 working system
• Glue pump motor: 2. 2 kW, 380 V 50 Hz continuous s1 working system

Approx. Rs 21 Lakh / Unit Get Latest Price

Knife roller:

• Fine quality forged steel material, the balanced, with good stability

Specifications:

• Minimum cutting length: 500 mm
• Maximum cutting length: 9999 mm
• Cutter accuracy: Uniform for ± 1 mm, non-uniform to ± 2 mm

Roller diameter parameters:

• 1 Cross on the knife shaft center distance: 216 mm
• Before the lower conveying roller diameter: 156 mm
• After the lower conveying roller diameter: 156 mm
• The front of the platen roller diameter: 70 mm
• The front of the platen roller diameter: 70 mm

Power motors and electrical parameters:

• Main drive motor power: 12.5 kW full AC synchronous servo
• Before feeding motor power: 3 kW frequency Control
• Oil pump motor power: 0.25 kW

Approx. Rs 30 Lakh / Unit Get Latest Price

Motorized drive for both upper and lower precision ball lead screws, ensuring synchronization of upper and lower tools setup.

Pneumatic control for upper tool up and down with prompt response.
Individual motor for slitting head and scoring head, synchronizing with the line automatically;

Motorized switchover between scoring profiles, motorized scoring depth adjustment to meet different caliper; Motorized scoring gap adjustment Motorized lateral adjustment for the whole machine to meet web deviation.

Tungsten steel blades ensure clean slitting edges
Automatic regrinding device keeps tool-edge sharp during operation without stop.
Variable frequency-inverter motor is introduced for slitting tool setup and scoring tool setup. Variable frequency control for main motor.
Computerized tools set-up
Automatic synchronizing with the line thanks to computer monitoring system
4 outs
Shredder with pendent side trim suction device

Main Technical Data

• Designed speed: 250m/min
• Min. slit-to-slit distance: 130mm Min. score-to-score distance: 0mm Tool set-up precision: ±1mm
• Tool setup: less than 20s
• Available width: 1800mm

Approx. Rs 25 Lakh / Unit Get Latest Price

Specifications:

• Effective Width: 1450 mm-2500 mm
• Design speed: 200 m/Min-250 m/Min
• The Max. Stacking Height: 2550 mm
• Max Stacking Length: 3700 mm
• Automatic change order in 5 seconds, automatic counting

Approx. Rs 15 Lakh / Unit Get Latest Price

HDMH-A (II) Stacker

Main Structure and Features

Simplex

Up-stacking

Automatic lifting, lowering as well as stacking. Auxiliary trolley is for sheets transferring

Individual AC inverter motor for each conveying unit; PLC control, synchronizing the line speed
Sheet length is subject to adjust

Main Technical Data

• Available width: 1800mm
• Stacking sheet length: 500mm-3600mm
• Max. stacking height: 1800mm
• Max. matching line speed: 150m/min

Approx. Rs 4.85 Lakh / Unit Get Latest Price

Specifications:

• Backstands action mode mechanical electric operation
• The range of paper jams maximum: 1600 mm minimum 600 mm
• The diameter of paper jams maximum: 1400 mm minimum 400 mm
• Unilateral maximum load maximum: 2000 kg

Powered motor parameters:

• Paper jams motor: 550 W×4 set 380 V 50 Hz short S2 working standard
• Lift motor 1.5 kW 380 V 50 Hz short S2 working standard

Approx. Rs 200 Lakh / Set Get Latest Price

Js Corrugating Machinery Company Ltd China 5 Ply Plant

1 Technical Data